Throughout her career, roboticist Barbara Mazzolai has turned to nature for inspiration. Now she wants to ensure the technology she builds gives back to the environment, too.

After starting her career as a biologist, a chance opportunity saw Mazzolai switch streams to engineering and become an early pioneer of bioinspired robotics. Building on her knowledge of biology’s ability to solve a diverse set of problems, she has developed robots based on octopuses, plant roots, and even seeds. “I’ve always been fascinated by living organisms, [and] by the extraordinary variety of solutions in nature, selected by the evolutionary process,” she says.

Barbara Mazzolai

Employer:

Italian Institute of Technology

Occupation:

Associate director for robotics; director of the Bioinspired Soft Robotics Laboratory

Education:

Master’s degree in biology, University of Pisa; master’s degree in eco-management and audit schemes, Scuola Superiore Sant’Anna; Ph.D. in microsystems engineering, University of Rome Tor Vergata

But Mazzolai, now the associate director for robotics at the Italian Institute of Technology, in Genoa, also believes engineering needs to reckon with its own impact on the natural world. That’s why she is advocating for a new field of research she calls “sustainability robotics.”

In a manifesto published in Nature Machine Intelligence in July, she and her collaborators outline a vision for a new approach to designing robots that’s meant to improve the relationship between nature, humanity, and technology.

“We need to reduce the footprint of our technology,” she says. “It’s really about thinking in a different way to open new possibilities for robotics [and] for society.” In this new mode of thinking, Mazzolai considers sustainability a core component of the design.

A child of nature

Mazzolai traces her fascination with the living world back to her childhood growing up on Italy’s Tuscan coast, close to the port city Livorno. Her father was a public-health inspector and a professional mycologist, and the family spent a lot of time exploring forests and learning about the local fungi and plants.

After toying with the prospect of pursuing art, her other major passion, Mazzolai ultimately decided to enroll at the University of Pisa in 1987 to study biology. She was particularly drawn to marine biology, but shortly before graduating with a master’s degree in 1995, she secured a research position at the Italian National Research Council’s Institute of Biophysics studying the cycles of heavy metals like mercury through both living and nonliving parts of the environment.

This involved collecting and analyzing samples from water, soil, vegetables, and even humans to understand the impact these metals have on health and the environment. She balanced this work with studying environmental management at the Scuola Superiore Sant’Anna, in Pisa, graduating with a master’s degree in 1998.

During that time, however, she learned that the university was recruiting biologists to help design new devices for environmental monitoring. She applied for and got the job in 1999 and began working as a research assistant under renowned bioroboticist Paolo Dario, first developing sensors and then robots meant to monitor air, water, and soil.

Even before entering a doctoral program, Mazzolai was promoted to assistant professor in 2004 and shortly afterward made her first foray into bioinspired robotics. In collaboration with colleagues at Sant’Anna, she helped design a soft robot inspired by the octopus. “We proposed it as a paradigm for launching this idea of soft robotics: demonstrating that [robots] can be soft, but at the same time apply strong force to the environment, like the animal does,” she says.

Back to school

In 2007 Mazzolai enrolled in a Ph.D. in microsystems engineering at Tor Vergata University of Rome, which she balanced with her role at Sant’Anna. She was already relying heavily on microfabrication techniques to develop sensors for her robots, and she was keen to push that part of the field forward.

While robots frequently feature sensors designed for perception, such as tactile or proprioceptive sensors, these systems typically focus on understanding the robot’s position in its environment, she says. “But there are few robots that integrate physical or chemical sensors to really understand the environment they move in,” she adds.

“I’ve always been fascinated by living organisms, [and] by the extraordinary variety of solutions in nature.”

Mazzolai was appointed as a team leader at the Center for Micro-BioRobotics of the Italian Institute of Technology in 2009, where she continued her work on the emerging field of bioinspired robotics. Two years later, she completed her Ph.D. and was promoted to director of the center.

Planting the seeds

Around this time Mazzolai says she became interested in using plants as a model for new kinds of robots, expanding bioinspiration beyond just animals. In particular, she was captivated by the ability of roots to efficiently explore the underground environment, and she imagined machines with the same deftness could have applications in both environmental modeling and precision agriculture.

While many bioinspired robots mimic animals, plants also serve as a muse for Mazzolai. This tendril-like bot can coil around other structures like a vine. Italian Institute of Technology

When she first proposed the idea, colleagues were somewhat skeptical of robots based on seemingly static organisms. But in reality, she says, plants move nonstop through a process known as indeterminate growth. “They really grow for their entire life,” she says. “They adapt their morphology, their behavior to the external environment; they repair, they sense, they communicate.”

Trying to mimic a system that operates on such different principles to conventional robotics required some serious thinking, however. Mazzolai says that working in bioinspired robotics sometimes requires you to have “two separate brains”—one of a biologist and one of an engineer.

The process often involves deep study of the target organism to learn the underlying principles that shape how it operates before trying to engineer a robot capable of mimicking them. “It’s not a copy of natural organisms,” says Mazzolai, because a living organism is both difficult to replicate and has different goals.

In the case of plant roots, what makes them so efficient at exploring the soil is that they reduce friction by growing only at the very fine tip of the structure, while the thicker base of the root remains static. This significantly reduces the amount of energy required to push through the earth compared to that of a more conventional drill, which must push the entire structure from above.

To realize this principle in a robot, her team developed a miniaturized 3D printer that sits at the machine’s tip and feeds thermoplastic filament through a heated nozzle to build a snakelike body behind it. This allows the robot to push through the soil efficiently. The tip also contains sensors that allow it to avoid obstacles and detect nearby nutrients or water.

Making robotics sustainable

After spending so much of her career borrowing from nature, Mazzolai is now eager to return the favor. Many modern technologies, including plastics and car batteries, have been developed with little thought about how they will affect the environment at the end of their life cycles, she says.

She wants to ensure that robotics doesn’t follow the same path. This is the inspiration for what she and collaborators now call sustainability robotics. The approach has three central pillars: ensuring that robots have minimal impact on the environment; that they’re available to people from across the world and all socioeconomic backgrounds; and that they’re “symbiotic,” providing benefits to both humans and nature.

More concretely, Mazzolai would like to incorporate the concept of a life cycle into the design of robots, so that at the end of their useful life these machines can be reused, recycled, or even biodegraded.

While that might sound ambitious, she’s confident that all the ingredients to make it a reality are in place. And it’s a vision that she is certain will inspire future roboticists. “There are younger people who want to really work in this field because this is the future, their future,” she says. Facing the threat of ongoing environmental damage, “they want to develop something that can help.”

In 1987, Richard Greenhill, a British photographer who was fascinated by (but had no actual training in) robotics, decided he wanted to build a life-size humanoid that could do useful things, like carrying luggage. He was working at a startup called Intergalactic Robots, but he couldn’t convince anyone there to build such a machine, so he set about building one himself, in his attic.

To help with his project, he organized a weekly get-together of a dozen or so like-minded folks. Every Wednesday night, his wife, Sally, would make a big pot of spaghetti, and the group would tinker with components scavenged from old printers and picked up from junkyards. They called themselves the Shadow Group. They eventually constructed several different robots, but their main project was the two-legged Shadow Walker.

In 1987, photographer Richard Greenhill organized a weekly gathering of DIY enthusiasts to work on projects in his attic, including the Shadow Walker. Richard Greenhill and David Buckley

Greenhill’s friend David Buckley, a robotics and animatronics expert he’d met at Intergalactic, sketched out a rough design based on medical textbooks of human bone structure and muscle movement. The robot’s skeleton, made of maple, was greatly simplified—only one bone in the lower leg and a single wide toe on each foot. The ankle’s double-axis design allowed for two degrees of movement. The knee had no complicating kneecap.

Greenhill didn’t want the robot to use motors, so its movement was controlled using compressed air to extend and contract 28 “air-muscles”—his version of a McKibben muscle, invented in the 1950s to mimic musculature with pneumatics. The muscles were connected to the bones across eight joints (hips, knees, ankles, toes), which provided 12 degrees of freedom.

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The robot’s headless torso held the control valves, electronics, and computer interfaces. It stood 168 centimeters tall and 46 cm wide and weighed about 38 kilograms. The group managed to get the robot to stand up reliably and balance itself; it could even regain its center if pushed a little. But walking turned out to be more of a challenge.

Rich Walker joined the group as a teenager and began writing software to get the robot to stand. He was particularly interested in using neural networks to solve balancing problems, although he ran into a number of hardware obstacles, including the unreliability of the sensors and the valves, and the robot’s overall fragility. Over time, Walker and the team developed a standard library of routines to control the robot. Walker wrote a detailed description of the Shadow Walker in 1999, which is available on David Buckley’s website.

The 1st International Robot Olympics

By the time the Shadow Group began developing Shadow Walker, engineers in academia and industry had been working on robotics for several decades. The world’s first industrial robot, the Unimate, debuted in 1961, and in 1967 Donald Michie and others began building a series of Freddy robots to investigate machine intelligence. The IEEE created its first dedicated robotics organization in 1984 when it established the IEEE Robotics and Automation Council, which became the IEEE Robotics and Automation Society in 1987. Also in 1987, the nonprofit International Federation of Robotics was established to promote research, development, use, and cooperation in the field of robotics.

As Shadow Walker pushed the limits for a DIY humanoid robot, industrial humanoids were also gaining ground. In 1986, Honda began working on its experimental (E-series) and later the prototype (P-series) humanoid robots, finally unveiling the P2 in 1996. The P2 stood 183 cm tall and weighed 210 kg. It was the first humanoid capable of stable, autonomous walking. This work eventually led to the development of the groundbreaking ASIMO.

Greenhill’s friend, roboticist David Buckley, consulted medical textbooks to create Shadow Walker’s humanoid design.Richard Greenhill and David Buckley

In the late 1980s, the public was both fascinated and horrified by the potential of robots. Businesses saw robots as a way to increase productivity, while workers worried they would take their jobs. Children viewed them as wondrous toys, while people with disabilities embraced them as tools of liberation. Military experts hoped robots would fight wars without endangering human soldiers, while politicians pondered if robots might eventually get to vote. Philosophers thought robots could challenge our notions of intelligence (and stupidity), while the religious struggled with concerns about the human race in a robot-dominated future.

Shadow Walker’s simplified anatomy included only one bone in the lower leg and a single wide toe on each foot.Science Museum Group

Peter Mowforth, cofounder of the Turing Institute in Glasgow, noted these disparate visions for robots when he announced the 1st International Robot Olympics, to be held in 27 and 28 September 1990 and hosted by the Turing Institute and the University of Strathclyde. The Olympics would round up the world’s best robots and showcase them head-to-head.

Mowforth himself thought all of the competing visions of robots were overblown. Steeped in machine learning research and robotics development, he knew firsthand the limitations of the state of the art: Robots rarely worked as intended, easily broke down, and glitched over seemingly trivial problems. He envisioned the Robot Olympics as a testbed to assess what the latest generation of robots could and could not do.

At the 1990 Robot Olympics, held in Glasgow, Shadow Walker wore pants to conceal its pneumatic “air-muscles” from competitors.Adam Hart-Davis/Science Source

The call for participation was wide open. Instead of having predetermined categories of competition, the organizers opted to see who applied to compete and then group them based on their claimed capabilities. In addition to picking the winners of individual events, the judges would select an overall Olympic champion based on the quality of the hardware, the sophistication of behavior, and novelty. Other prizes were given for young competitors, technologies that showed commercial potential, and design. In the end, more than 50 robots were entered, from a mix of universities, industry, and hobbyist groups from Canada, France, India, Japan, Mexico, the Soviet Union, the United States, the United Kingdom, and Yugoslavia.

There were plenty of disappointments. Trolleyman, a golf-cart-like wheeled robot, suffered a power failure while carrying the opening Olympic torch through the streets of Glasgow. The pile rug in the arena tripped up many robots that had been trained only on flat, smooth floors. David Buckley later concluded that the events were too difficult, and that the Olympics didn’t push development forward.

Of course, there were winners. In a surprise triumph for vintage technology, the fully mechanical 19th-century Japanese Archer from the Museum of Automata in York, England, won gold in javelin, beating out competitors more than 100 years its junior. The overall Olympic Champion was Yamabico, Shoji Suzuki’s entry from the University of Tsukuba, in Japan, which won bronze in obstacle avoidance and gold in wall following, but was disqualified in the talking category for not speaking English.

The Shadow Group had high hopes for Shadow Walker. Unfortunately, though, it failed to take a step, and the biped race was won by the Cardiff University Biped. Shadow Walker now resides in the collections of the Science Museum in London.

The Legacy of Shadow Walker

In 1997, a paying customer in search of a robotic leg compelled the Shadow Group to get serious and become a registered company. Shadow Robot is now Britain’s oldest robotics company. Rich Walker, who had left the Shadow Group to earn a B.A. in mathematics and a diploma in computer science at the University of Cambridge, joined Shadow Robot in 1999 as technical director. Today he’s the director of the company.

Shadow Robot specializes in durable robot hands rather than walking robots. But the focus on hands is also a legacy of the Shadow Group. Walker remembers that the Shadow Group’s first humanoid hand in the late 1990s was impressive simply for being able to pick up a pint of beer (a smooth-sided, thin-walled glass). Today, Shadow Robot’s hands are testbeds for dexterity. Gone are the pneumatic muscles, replaced by actuators that move each finger with precision. The classic model contains 20 motors, allowing for abductive and adductive movement with 24 degrees of freedom.

Shadow Walker’s operator wore a data suit that captured his movements and allowed the robot to copy them.Richard Greenhill

In a recent blog post, Sejal Parsotomo, senior marketing executive at Shadow Robot, wrote that while humanoid robots are great for public relations, specialized dexterity is key for success: A robot that can walk into your factory may be impressive, but a robot that can reliably manipulate objects is transformative.

In its struggles to take more than a few steps, the Shadow Walker showed the inherent difficulty that robots had in mastering even low-level skills. In August 2025, Beijing hosted the World Humanoid Robot Games. Competing in sports such as gymnastics, soccer, and track events, as well as more “useful” tasks like hotel cleaning and sorting medicine, these robots could literally have run circles around the competitors in the first Robot Olympics 35 years earlier. And yet, there is still so much work needed in order for robots to navigate the human-built environment. Despite the astonishing progress, we’re still not all that close to actually useful humanoid robots.

Part of a continuing series looking at historical artifacts that embrace the boundless potential of technology.

An abridged version of this article appears in the June 2026 print issue as “Learning to Walk.”

References

Richard Greenhill gives an overview of his life and the founding of the Shadow Group in a post on Shadow Robot’s corporate website.

David Buckley has a compilation of resources on the Shadow Biped Walker, including specifications from the 1999 iteration and a brochure from the 1st International Robot Olympics.

There is coverage of the Robot Olympics worthy of a gossip sheet in La Repubblica and lovely footage of the competition in this TV-am interview of Peter Mowforth by Lorraine Kelly.